Rapid Prototyping Services
Rapid prototyping services with the use of state-of-the-art manufacturing processes, including 3D printing, CNC machining, vacuum casting, and sheet metal fabrication. Guarantees fast lead time of high-quality prototypes at minimal cost.
- Various rapid prototyping services
- Abundant materials & finishes
- 24/7 engineering support
Superior Rapid Prototyping
Rapid prototyping is a product development method that allows the production and iteration of product parts for evaluation and testing. By manufacturing your rapid prototypes with RapidDirect guarantees, you make the best decision regarding your design. We let you test out a full range of materials and finishes, so you can make an informed decision on how to take your project forward. We have an array of rapid prototyping processes for you to choose from.
Why Choose Us for Rapid Prototyping Services
Our top-quality rapid prototyping service guarantees a fast lead time, ensuring you receive your products and parts within the deadline at minimal tooling cost.
Rapid CNC Machining
Our advanced 3 axis, 4 axis and 5 axis CNC machining help cut your product parts with great precision, ensuring your rapid prototyping runs smoothly while producing as many parts as possible.
Rapid Injection Molding
Our rapid injection molding process results in an identical set of durable parts for testing and multiple backups. This process has a longer lead time, but it is usually worth it, especially for a product with strict material and mechanical requirements.
Rapid Sheet Metal Fabrication
e offer a variety of metals and alloys, including stainless steel, copper and aluminum, for your metal fabrication prototyping. We also have the capacity to fabricate two or more metal prototype designs simultaneously.
Rapid 3D Printing
This is the most common method used for rapid prototyping. This process requires no tooling, making it cost-effective and has a fast lead time. At RapidDirect, we employ different 3D printing methods, including fused deposition model (FDM), selective laser sintering (SLS) and stereolithography (SLA), to ensure your prototype has high precision coupled with the best finish.
Rapid Vacuum Casting
We offer rapid vacuum casting for the manufacturing of low-cost plastic parts. This method of rapid prototyping is similar to injection molding. However, the tooling for this manufacturing is not very durable, making it ideal for low volume production.
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Instant Quotation and Automated DFM Analysis
Thanks to our new and advanced quotation platform , you instantly get your quotation and DFM analysis. The updated machine learning algorithm process tons of information in a short period and gives us all the needed information about your orders.
Strong Manufacturing Capabilities
To meet your rapid prototyping needs, we provide and support extensive manufacturing capabilities. For low volume CNC machining, injection molding, 3D printing, and other services, our goal is to bring your prototypes or parts to life in best possible way.
Established Supply Chain System
Our leading suppliers help us receive materials for consistent production while ensuring every product is at affordable costs.
Consistent High Quality
We use high-quality input materials and maintain a high level of process stability to ensure reproducibility. We strive for continuous improvement to improve our manufacturing of goods, processes, and delivery capability.
Fast Lead Time
We have a state-of-the-art in-house production supply chain and staff strength that helps us meet and exceed your expectations on delivery time and quantity. We ensure that all our deliveries are within schedule.
24/7 Engineering Support
Our team of refined and experienced experts is always available for professional advice and recommendation on your orders, improvements, and preferences.
Materials for Aerospace Components
Depending on the requirements of your aerospace parts, our machining processes are compatible with a wide range of materials. We have a long list of production-grade metal and composite materials that meet the demands of the aerospace industry. Check out some of the commonly used materials for aerospace components.
Rapid CNC Machining
Rapid Injection Molding
Rapid Sheet Metal Fabrication
Rapid 3D Printing
Rapid Vacuum Casting
Rapid CNC Machining
Rapid CNC Machining
For rapid prototyping of plastic and metal parts, CNC machining is the ideal production option, as we can create all the prototypes you need with precision detail and complete them within a short lead time.| Type | Tolerance |
|---|---|
| Linear dimension | +/- 0.025 mm (+/- 0.001 inch) |
| Hole diameters (not reamed) | +/- 0.025 mm (+/- 0.001 inch) |
| Shaft diameters | +/- 0.025 mm (+/- 0.001 inch) |
| Part size limit | 950 * 550 * 480 mm(37.0 * 21.5 * 18.5 inch) |
Rapid Injection Molding
Rapid Injection Molding
Our proven injection molding process is fit for the task when it comes to creating low-volume molds and plastic parts. Along with injection molding, we also apply secondary processing and other techniques to produce impressive products for your brand.| Standard capabilities | Description |
|---|---|
| Mold cavity tolerances | ±0.05 mm |
| Standard lead time | 15 business days or less |
| Part to part repeatability | ±0.1 mm |
| Production grade | 1-100,000 cycles |
Rapid Sheet Metal Fabrication
Rapid Sheet Metal Fabrication
Take advantage of RapidDirect’s streamlined sheet metal processing to produce metal parts. The combination of advanced equipment and in-house production ensures short lead times and strict quality standards.| Dimension detail | Tolerance |
|---|---|
| Edge to edge, single surface / Edge to hole, single surface / Hole to hole, single surface | +/- 0.005 inch |
| Bend to edge / hole, single surface | +/- 0.010 inch |
| Edge to feature, multiple surface / Over formed part, multiple surface | +/- 0.030 inch |
| Bend angle | +/- 1° |
Rapid 3D Printing
Rapid 3D Printing
Utilizing the latest 3D printing technology, RapidDirect caters to your rapid 3D printing needs, such as SLA, SLS, FDM, and more. With our fast production capabilities and streamlined process, you’re guaranteed to get your custom parts within a few days.| Standard capabilities | Description |
|---|---|
| Min. wall thickness | 1.0 mm |
| Layer height | 50 – 300 μm |
| Max. build size | 250 * 250 * 250 mm (SLA), 420 * 500 * 420 mm (SLS), 500 * 500 * 500 mm (FDM) |
| Tolerance | ± 0.5% with a lower limit of ± 0.5 mm (± 0.020″) |
Rapid Vacuum Casting
Rapid Vacuum Casting
If you’re looking for a quick and reliable source of elastomeric plastic parts, RapidDirect has you covered. Our vacuum casting process offers high-quality, consistent plastic pieces with intricate and impressive details.| Standard capabilities | Description |
|---|---|
| Maximum build size | +/- 0.025 mm (+/- 0.001 inch) |
| Standard lead time | Up to 20 parts in 15 days or less |
| Dimensional accuracy | ±0.05 mm |
| Layer thickness | 1.5mm – 2.5mm |
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Materials for Aerospace Components
Depending on the requirements of your aerospace parts, our machining processes are compatible with a wide range of materials. We have a long list of production-grade metal and composite materials that meet the demands of the aerospace industry. Check out some of the commonly used materials for aerospace components.
Metals
Plastics
Metals
Metals
There are different types of metals, each with different physical and chemical properties. These differences make some metals better suited to a particular application than others. The methods for producing metal prototypes include; CNC machining, Casting, 3D printing, and sheet fabrication. Brass Titanium Aluminum Copper Stainless Steel More Deatils>>
Plastics
Plastics
Plastic is a broad term encompassing several materials. Most of them have favorable properties that make them ideal for rapid prototyping, including ease of molding, insulation, chemical resistance, wear resistance, and lightweight. The methods for making plastic prototype parts include; urethane casting, 3D printing, and CNC machining.| ABS | Nylon (PA) | PC | PVC |
| PE | HDPE | PS | POM |
| PU | PMMA | PP | PEEK |
Types of Rapid Prototype
The rapid prototyping process is far-reaching, encompassing several materials, technologies, and industries. There are four different types of rapid prototypes.
From Rapid Prototyping to Production
Having been in the prototyping and production industry since 2009, we help startups and established brands manufacture prototypes and products that compete favorably in the global market. This is a testament to the quality and precision of our machines and a seasoned team of professionals working tirelessly to ensure your top-quality products get to the market as when due.
At RapidDirect, we offer top-notch services that encompass all aspects of manufacturing, from prototyping to production. Our rapid prototyping services include injection molding, rapid 3d printing services, CNC rapid machining services, plastic extrusion, and sheet fabrication, considering your ideal prototyping material. Our rapid prototyping and production services considerably cut the production cost for you while reducing the time to market. So work with us today for all your prototyping to production needs.
Gallery of Rapid Prototyping Parts
From 2009, we have produced prototypes for various industries including medical, automotives, aerospace, construction, and other industries.
See What Our Customers Say About Us
A customer’s words have a more substantial impact than a company’s claims – and see what our satisfied customers have said regarding how we fulfilled their requirements.
This is the easiest quoting platform I’ve ever used. I only needed to upload my design files and give specifications for my parts, then I got an instant quotation of the part and shipping costs within a few seconds. It was the beginning of a great partnership with RapidDirect. Thank you!
Raphael Castillo– Mechanical Engineer 
Our design had a few issues which we didn’t realize at first. After uploading our CAD file, we got a DFM analysis report to show these issues and how we can get the best results for our project. The DFM analysis helped us changed specific parts of our design that would have made machining difficult. This way, we were able to save enough time and costs.
Lucius Isaac– Director of Product Development 
Hi Henry, I was really impressed with the ordering process of our products. The quoting platform was very helpful and easy to use. There were basically only two steps, and I was done. I got a fast price quote in less a minute and a preview of the intended product. You were very quick to respond to any questions I have and also easy to talk to. Thank you for being so helpful!
Julia Soriano– Outsourcing Manager 
The timely technical and functional support of RapidDirect has helped our company achieve so much in little time. Managing our quotes and orders is very easy with the quotation platform. I was even able to download the quotes in PDF version and share with other members of my team before we made orders. It is so great.
Felix Franco– Chief Engineer 
I’ve had to wait a long time to get CNC machining quotes in the past, but RapidDirect made it easy and fast. I got the quotes instantly and began the order immediately. This way, my team and I could focus on other aspects of the business.
Aaron Reynoso– Project Manager
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Our Rapid Prototyping for Various Industrial Applications
Many industries, like the medical and food service fields, rely on the rapid prototyping capabilities of RapidDirect to meet their growing demand for parts used on critical production equipment.
